The products…………………...
(Copyright LKG Industries 2003)
Datak Premier® Series, standard
types
Printed Circuit Boards coated with Positive acting resist.
The
Premier Series boards are one ounce copper on FR-4 Fiberglass substrate.
Exposure can be done with and ordinary 100 watt, Edison (household) light bulb.
Making your own Printed Circuit boards is no longer the hassle that it once
was; perfect boards can be made repeatedly with the Datak Premier series
resist-coated boards. Premier boards do not require U/V light; you may
expose Datak Premier Boards using an ordinary 100 watt light bulb. In addition
to some tap water, here is what you will need:
A Dark Room is not necessary. Work in subdued incandescent lighting that is
non-direct. A 25 watt bulb kept at a distance from the board is generally good,
and enough to provide light during positioning of the positive on the PC board
while inserting board and positive into an exposure frame. Develop in the same,
low-level light. The circuit pattern will be quite visible to you.
1.) A conventional white light 100 watt
bulb and lamp fixture to hold it.
2.) An exposing frame to hold the positive against the Premier PC board during
exposure to the light.
3. ) Developer concentrate; mix with ordinary tap water.
4.) Developer tray: to hold liquid developer and PC board during developing. Any
plastic or glass dish may be used, as long as it is large enough to hold the PC
board.
5.) Etchant; Ferric Chloride is recommended. Etching should be done in a glass
or plastic tray or wide mouth jar (never in metal container).
Standard Premier® PC boards.
size
(INCHES)
copper on
Part no.
2 X 4
ONE SIDE
14-024
3 X 4
ONE SIDE
14-034
3 X 6
ONE SIDE
14-036
4 X 6
ONE SIDE
14-046
6 X 6
ONE SIDE
14-066
6 X 9
ONE SIDE
14-069
7 X 10
ONE SIDE
14-071
12 X 12
ONE SIDE
14-112
3 X 4
TWO SIDES
14-234
6 X 6
TWO SIDES
14-266
6 X 9
TWO SIDES
14-269
12 X 12
TWO SIDES
14-312
The Premier®
series is available in various sizes with
copper either on just one side or on two sides.
Dielectric Constant: 3.6 (at) 1 MHz. Step by step
instructions are available in this web site.
Premier® Boards
are considered the easiest and safe method. "Printed Circuit Boards for Dummies"
was what one customer called them.
The developer is
a very mild sodium hydroxide solution (much like a watered-down Drano) with a
small "secret" additive. Remaining developer may simply be flushed down the
drain with water and is harmless.
Below are other weights of PC boards in the Premier series.
Datak Premier
®
series Special Board types
Special types include thin (1/32" thickness)
boards and standard 1/16" thickness with 2 oz. weight copper.
Special sizes Chart
size (inches)
copper
sides
Part no.
4 X 6
1/32" thick.
one ounce
on one side
14-446
6 X 9
1/32" thick
one ounce
on one side
14-469
4 X 6
1/32" thick
one ounce
on two sides
14-546
6 X 9
1/32" thick
one ounce
on two sides
14-569
6X12
1/16" thick
2 oz. copper
copper
2 oz.
one side
14-662
6 X 12
1/16" thick
2 oz. copper
copper
2 oz.
two sides
14-762
To your left, Premier®
Printed Circuit boards ready to be exposed to a 100 watt light bulb with your
positive art. Note that there are thin 1/32" boards and also boards with two
ounce copper.
Premier boards may be cut with an Xacto style hobby
knife; scoring on the cutting line several times usually will permit breaking
the PC board into smaller sizes. We suggest that this be done prior to removal
of the protective plastic film, but if you work in safe light (red or yellow bug
light), you can
Use Datak no. 12-404 or
12-402Developer Concentrate ten parts to
one mixed with ordinary tap water. This is a liquid supplied in a bottle as you
can see at the right.
The 12-402 is two
ounces, the 12-404 is four ounces. Once you have mixed the solution, store
unused solution in an air tight bottle. Refrigeration will extend the shelf
life, which is ordinarily several weeks, to several months. The less air
in the container, the longer the shelf life. So, a plastic bottle that can be
squeezed to reduce air "head-space" will help with storage.
No. 12-402 Developer Concentrate 2 oz. bottle
No. 12-404 Developer Concentrate 4 oz. bottle.
Best
results require genuine Datak Developer.
PC Developing & Etching Trays For developing positive boards or etching boards with
Ferric Chloride etchant. (NOT
Part no.
Size
12-515
8 X 6"
12-570
5 X 7"
12-810
8 X 10"
12-1114
11 X 14"
NOT for use with the Negative developer.)
Tip: If you make only small boards, use smaller trays.
You will save on developer and etchant.
DRILL BITS for PC board holes
Two bits per package, except sets 12-530 and 12-550 These are the common sizes used to drill
lead holes for components in the copper pads. Holes should be just a bit larger
than the lead sizes.
Part no.
Bit size
Part no.
Bit size
12-564
#52 0.064" dia.
12-532
#67 0.032" dia.
12-552
#55 0.052" dia.
12-528
#70 0.028" dia.
12-540
#60 0.040" dia.
12-530
1 each
.028/.032/.035
12-535
#65 0.035" dia.
12-550
1 each
.040/.052/.064
LAB PC Board ETCHING TANK SYSTEM.
Like the tanks used by the big producers, except designed for a modest
pocketbook and intended for use by users that make a few boards at a time.
Etching (with Ferric Chloride Etchant) is vastly more effective when the
solution is warm or very warm, agitated and full of air bubbles (oxygen acts
much like a catalyst).
The Datak Etching tank system includes a heater to keep the solution warm and a
pump assembly (110-120 volts AC) to both agitate and insert oxygen. The System
is intended for use on a bench top.
No. 12-700 Complete Lab Etch Tank (does not include
the Ferric Chloride Etching solution). No. ER-12 Power Etch pump and
tubing. Includes submersible distributor and may be used in your own tank. No. 12-704 Replacement hose. No. 12-702 Replacement Heater (110-117 Volts AC)
FERRIC CHLORIDE ETCHING CONCENTRATE for etching copper PC boards.
Supplied in a dry powder form for
mixing with ordinary tap water. Convenient in several ways, ships and stores
easily and when mixed with water the process creates heat. When used freshly
made, the solution will not have to be pre-heated.
Tip: Always etch in a plastic or glass
container (never metal). Always use very warm etchant solution. One
method of warming the solution is to place its container in a bucket of
HOT water. After about fifteen minutes, the solution will be ready to use.
Be SURE to loosen the cap so that the expanding head pressure is released
when the bottle/solution is heating.//Always mix by adding the powder to
water; there is much heat generated during mixing and the water can absorb
the excess heat. (Adding water to the powder is a MISTAKE!)
The 1/4 lb. package will produce 1 pint of
solution which will etch about 200 square inches of 1 ounce (standard) copper
board. Heavier copper, such as 2 ounce, will require proportionally more
etchant.
LIQUID ETCHING SOLUTION, ferric chloride.
for etching copper PC boards.
A High quality Ferric Chloride Etching Solution, our preferred solution for all
PC board etching.
A quart of solution will etch roughly 980 square inches of standard PC board
material.
Metal frame with slide-in glass and wood trays; holds the positive "art"
tightly against board during exposure to light source. Two sizes are available.
No. ER-10 for up to 9" X 12" Boards
No. ER-56 for up to 5" X 6" Boards.
Direct Etch RESIST PENS
Pen is filled with a lacquer that may be
used directly on the copper board to touch up breaks, add a hand-drawn feature
etc; ink will resist etching. May also be used on clear films used for positives
to touch up or manually add a trace etc. Black Ink.
Fine Point Pen No. ER15 Extra Fine Point Pen No. ER25
Thin FIBERGLASS Material
PRINTED CIRCUIT Board
A standard one ounce copper board but in the thin, 1/32"
thickness. Material is FR-4 fiberglass, copper thickness is .0014". Available
with copper on one side or both sides. At this time the product is offered only
in 6" X 9"
Part no. PCB71 size 6" X 9" Copper one side
Part no. PCB79 size 6" X 9" Copper two sides.
SEE DATAK Tinnit process for protecting the copper circuit
boards with tin plate.
. (Copyright LKG
Industries 2003)
Questions regarding PC products? Send email to
TheseusRob at CS.com
To contact LKG Industries Inc. Headquarters
mail to: lkgindustries at compuserve.com
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